Automated Picking: Merging Efficiency and Ergonomics to Meet Performance Demands

Order preparation in today’s distribution centers is more complex than ever, with rising demands, fragmented orders, and the need to adapt quickly across multiple sales channels, especially in e-commerce order fulfillment, grocery and retail distribution, and pharmaceutical order picking where accuracy and compliance are non-negotiable. At the same time, labor challenges and operator well-being are critical concerns. Errors in preparation are costly—impacting both efficiency and customer satisfaction.

At SAVOYE North America, we design solutions that balance productivity with ergonomics. Our picking systems streamline workflows, simplify operations, and create a more comfortable work environment. From simple setups to fully automated solutions, each system is tailored to your needs, helping you achieve higher accuracy, faster throughput, and a better workplace for your teams. All of our picking systems are orchestrated by our warehouse execution system (WES), AiRVOS™, ensuring real-time coordination across every picking strategy.

Goods-to-person preparation

Goods-to-person systems bring products directly to the operator, eliminating unnecessary walking and reducing picking time. This approach increases accuracy, boosts throughput, and supports ergonomic, efficient workflows.

Pick-and-pack preparation

Pick-and-pack systems allow operators to pick items and immediately pack them for shipping in one streamlined process. This method is ideal for fast-moving orders, minimizing handling and reducing order cycle times.

Pick-then-pack preparation

Pick-then-pack systems consolidate multiple picks before packing, allowing operators to prepare several orders efficiently. This approach is suited for complex or high-volume orders, improving accuracy and optimizing labor.

GOODS-TO-PERSON PICK STATION

A High-Performance Goods-to-Person Station

Built with operator efficiency in mind, the Goods-to-Person Pick Station enables exceptional picking speeds through a one-to-one principle – one source container per destination container. Its intuitive interface, ergonomic design, and streamlined workflow make it a powerful solution for maximizing productivity during high-demand periods and supporting business growth. The X-PTS® shuttle system feeds totes directly to the pick station while a buffer sequencer manages tote flow to ensure a continuous and optimized picking sequence.

Goods-to-Person Workstation.

INTELIS® CONVEYOR

Workstation and Conveyor Order Preparation

A highly efficient, traditional solution, our preparation stations integrate seamlessly into a fully mechanized workflow—from parcel initiation to sorting and palletization. Built on the INTELIS® plug-and-play conveyor system, it can be customized to fit your warehouse and meet your specific operational needs.

INTELIS® plug-and-play conveyor

Picking tools

Picking performance

For all your manual preparation needs, we provide a comprehensive selection of picking tools, including pick-to-light and put-to-light strips, picking carts, allocation units, voice-operated systems, and mobile solutions. These tools are customizable to suit your operational requirements and workflows, enhancing the efficiency of your logistics.

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High-speed sorters

Fast and Accurate Allocation of Products and Packages

Highly effective for mail sorting applications and distribution to points of sale, our high-speed sorters are recognized for their exceptional performance and capacity. SAVOYE North America collaborates with third-party partners to provide a variety of sorting solutions, including Bomb bay, Push tray, Tilt tray, and Cross belt sorters, tailored to meet your specific needs and product types.

Experience Automated Picking At Operator Level

Visit our Aurora Manufacturing and Training Center to see automated picking in a real fulfillment flow. Walk through high-performance goods-to-person stations, robotic item picking, and pick-to-light tools working together to increase speed, accuracy, and operator comfort.

On-site, our team will show how different picking concepts can be combined and scaled to match your order profiles, labor model, and growth plans.

Curious how automated picking could relieve your biggest bottlenecks?
Schedule a visit to our Aurora Manufacturing and Training Center and explore SAVOYE North America automated picking in action.

Schedule an Automated Picking Tour

Enhanced Efficiency

Process orders faster with increased throughput while minimizing human error to increase overall operational efficiency. This streamlined workflow also reduces bottlenecks, ensuring a smoother and more predictable operation.

Cost Savings

Operate with fewer staff members to lower labor costs while reallocating human resources to more strategic tasks. Minimize over-stocking or stockouts, ultimately reducing waste and improving efficiency.

Improved Worker Safety

Reduce physical strain on workers, leading to fewer injuries and improved job satisfaction. By minimizing repetitive lifting and awkward movements, your team can focus on productivity while staying healthy and engaged.

Goods-to-Person Systems: Effective Comparison Strategies

Recent technological advancements have significantly enhanced order picking performance. Among these key developments, goods-to-person picking systems have gained popularity and are now essential for warehouses aiming to improve efficiency, boost picking quality, and reduce operator fatigue.

Mechanization and Robotization: How Do They Work Together?

Adapting to maintain our competitive advantage is the goal of every company! What tools can we leverage to accomplish this? What part do individuals play in driving these changes?

Goods-to-Person solution: 12 Questions Before Starting Your Project

Implementing a Goods-to-Person solution is a project that demands careful organization. What questions should be considered before getting started?